Minelab F1A4 Manuel de service Page 29

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F1A4 Field Service Manual – Level 1 and Level 2 Maintenance
Page 29
5.2.6 Earset Repair Procedures
5.2.6.1 Four Pin plug repair
Refer to the illustration at end of this section.
Parts required:
Minelab PN Qty Description
1. 2301-0013 one (if req’d) Four pin plug
2. 9501-0024 1.5m (If req’d) Earset cable
3. NA 10mm Green heatshrink, 3.2mm, non-adhesive
(Earset Speaker Off only)
4. NA 98mm Black heatshrink, 4.8mm, non-adhesive
(1 x 40mm, 1x 33mm, 1 x 25mm)
5. NA As Req’d Silver Solder
6. NA As Req’d Multi flux cored 60/40 solder
Note: The plug may be fitted to a four pin socket during this procedure.
Retermination Procedure:
1. Unscrew plug backshell
2. Remove and discard earset wire (with heatshrink) from within the backshell.
The toothed metallic inner sleeve and rubber sleeve immediately inside the
toothed metallic sleeve should be kept for re-use.
3. Desolder and discard wire remnants from plug. Ensure all old solder and all
wire strands are removed from plug pins. Melt a small amount of fresh
solder into plug pins.
4. Prepare cable as follows:
Note: When removing outer insulation, care should be taken not to nick or
cut the internal wires.
a. Remove 10mm of the outer rubber sheath.
b. Twist outer copper shield back to outer rubber sheath and tin with
normal multi core solder.
c. Remove 7mm of outer teflon coating from each stainless steel inner
conductor. Twist both bared conductors together and tin with solder.
If these wires do not take the solder easily, tin with silver solder.
d. Trim inner conductor so that 2mm protrudes from the insulation, and
trim tinned copper shield to same total length.
5. Slide the following, in strict order, onto the earset cable:
a. Backshell;
b. Toothed metallic inner sleeve (with its rubber sheath); then
c. For Earset Speaker Off only: 10mm length of green 3.2mm heatshrink
d. 40mm length of 4.8mm black non-adhesive heatshrink, then 33mm
length of 4.8mm black non-adhesive heatshrink, then 25mm length of
4.8mm black non-adhesive heatshrink.
e. Solder the inner conductors to Pin C and the copper shield to Pin D.
Note: For Earset Speaker Off only a very short length of wire should be
soldered to Pins A and D.
6. Slide the 25mm length of black 4.8mm heatshrink down to (but not over) the
plug pins and heat to shrink. Repeat this procedure with the 33mm length of
4.8mm heatshrink and then with the 40mm length of 4.8mm heatshrink.
7. Slide the rubber sheath (with toothed inner sleeve) down the wire until the
teeth on the inner sleeve engage the teeth at the back of the plug. Do not
twist the rubber sheath/toothed inner sleeve over the heatshrink as damage
to the soldered wires will result. The rubber sheath may bind on the
heatshrink, to overcome this, moisten the heatshrink with a small amount of
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